Blowroom
High efficiency, high yield, high quality
Saurer pre-spinning is the foundation of the Zinser ring-spinning and Schlafhorst open-end systems. The flexible portfolio offers the right solutions for preparation of all kinds of fibres for the subsequent processes. The right combination of blowroom, carding and draw frame ensures excellent fiber utilisation and sliver quality for high efficiency and yarn quality in spinning.
Saurer pre-spinning is the foundation of the Zinser ring-spinning and Schlafhorst open-end systems. The flexible portfolio offers the right solutions for preparation of all kinds of fibres for the subsequent processes. The right combination of blowroom, carding and draw frame ensures excellent fiber utilisation and sliver quality for high efficiency and yarn quality in spinning.
- Maximum yield up to 1 500 kg/h (one plucker, one mixer, one cleaner with carding units)
- Save space, reduce energy consumption by 10%
- Higher impurity removal rate results less raw material wastage
- Shortened process reduces cost of investment
- Cost saving on maintenance in daily production
- Cost saving on labour
Reciprocating Bale Plucker JSB 008 C
Features a specially designed bale plucking arm to ensure finer cotton plucking, higher yield and higher efficiency. It is suitable for all kinds of materials with a fibre length below 76 mm.
- A variety of arm lengths mean that this machine can flexibly meet space requirements of the mill. The maximum bale plucking length is 2.5 metres, and a maximum of 4 bales can be mixed and plucked at the same time.
- The bale plucking operation is stable and extremely safe.
- Maximum yield is 2 000 kg/h.
- It can pluck two different materials, and supply raw materials to 1–3 blowroom lines.
- Photoelectric protection can be equipped in the bale area with high safety and autostop function. (CE certified bale plucker is equipped with photoelectric protection as standard.)
- Arm lifting is inverter controlled, which means that parameters can be set quickly and easily.
- The industrial human-machine interface displays faults automatically and is easy to operate.
Weighing System JSW
The Weighting Opener JSW 301 and the Horizontal Feeder JSW 311 can flexibly adopt various feeding modes such as automatic or manual. Accurate weighing according to the proportion, two to six different fibres can be blended at the same time with a blending accuracy of up to 1%.
- Visible and digital precise weighing
- Blending of up to 6 different raw materials
- Accuracy of blending up to 1%
- Auto-taring and accurate calibration
- Auto-compensation with weighing accuracy up to 1%
- Storage of multiple process formula, easy and fast lot change
- Easy to clean and saves labour costs
- Intelligent management
Multifunctional Airflow Tower FA 100
Effectively balances the airflow of the front and rear machines, removes the metal and heavy debris in the material flow, ensuring the safe and stable running of the blow-carding system and reducing the running cost.
- Maximum yield of 2 000 kg/h.
- The frequency converter of the fan ensures optimal air volume and pressure, and can result in energy saving.
- The FA 100 A is equipped with two outlets of material in order to meet the needs of different processes.
- Equipped with an innovative non-powered condenser to ensure stable airflow from the front to the rear of the machine, and to effectively remove fine dust.
Mono-axial Flow Opener JSB 103
A pre-cleaning device that removes impurities, and is located between the bale plucker and the multi-mixer. It gently opens the raw materials to prevent damage to the fibres, and effectively removes fine dust and short fibres. It also stabilises the feeding pressure to prevent blocking of the machine.
- Working width 1 800 mm, maximum yield of 2 000 kg/h.
- Innovative dust cage material feeding device can effectively balance air flow and remove short fibre dust in the material flow.
- Unrestrained striking, gentle opening.
- The speed of the beater can be adjusted by the frequency converter and the parameters can be easily changed.
- The grid bar structure can be adjusted manually or automatically, giving the customers the option to choose.
Multi-mixer JSB 027
Suitable for the opening and mixing of all kinds of fibres under 76 mm, with high adaptability of raw materials. It can meet the demands of all spinning process
requirements and is easier to maintain due to its compact structure.
- Modular design for smooth material transportation and transfer.
- According to different output and mixing requirements, three different configurations of six, eight and 10 chambers can be provided for flexible selection.
- Maximum yield of 2 500 kg/h.
- Compact structure, convenient lot replacement and maintenance results in higher production efficiency.
- Infrared fire detector can be connected to the equipment control system, effectively preventing fire hazards and minimising losses.
Multi-mixer JSB 325
Suitable for mixing various fibres (up to fibre length 76 mm) that require high mixing uniformity.
- Maximum yield up of to 1 500 kg/h.
- The combination of airflow, laminated and density mixing results in an outstanding result.
- Fibre length and strength are optimised by the even mixing of different fibre clusters, which ensures high quality of carding sliver, resulting in lower breakages during spinning process, especially for blended yarn.
Fine Opener JSB 318
Used for the fine opening of various raw cotton or chemical fibre materials (fibre length below 76 mm) and effectively remove sterile seeds, dead cotton, fine dust and fibrous lumps in the raw materials. This machine can also be used for opening and cleaning tasks of raw materials for the blowroom production lines.
- Working width 1 600 mm, maximum yield up to 1 500 kg/h.
- Three types of beaters: pinned aluminium/saw-tooth/porcupine beater.
- Soft opening can effectively reduce damage to the fibres and ensure the production of high-quality sliver during the carding process.
De-dusting Machine SFA 201
Suitable for all grades of cotton fibres, and performs the last cleaning step in the blowroom process, removing fine dust from the fully opened fibres. This is particularly important for subsequent rotor- and air-spinning processes, as it can greatly reduce yarn breakage resulting from dust-laden fibres. It also improves production efficiency.
- Working width 1 600 mm, maximum yield of 1 500 kg/h.
- Stepless frequency conversion speed regulation of the inlet fan, which can flexibly adapt to various raw materials and output requirements.
- Easy operation, and the fibre quality is guaranteed because there is no damage during the dust removal process.
Mill management system Senses
With a single program, you can now manage your entire production and quality assurance facilities along the textile chain. Senses, the digital mill management system from Saurer, bundles and analyzes production, quality and performance data across all divisions. Even machines from third-party manufacturers can be managed. In real time. Secure. From everywhere.
Strong and reliable life-cycle partnership.
Unique smart solutions to increase the benefit to the customer.
Notable performance and sustainability throughout the machine lifetime.
We keep you competitive.
Contact us
Should you have questions about our products or require additional guidance, kindly get in touch with your local contact person. As your partner, we pride ourselves in providing expert and swift support.
