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Products / Machines / Twisting and cabling / Carpet yarns

CarpetCabler

Direct cabling machine

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Our CarpetCablers and CarpetTwisters have been successfully used for decades to produce high quality, premium yarns for quality carpets and other textiles in the most economical way.

They offer optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

CarpetCabler Längstansicht

Our CarpetCablers and CarpetTwisters have been successfully used for decades to produce high quality, premium yarns for quality carpets and other textiles in the most economical way.

They offer optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

Low energy consumption
Energy
Low energy consumption

Optimized spindle family enables energy savings


The spindle family covers following types:

Dimensions [mm]

Universal 285

Spindle 285

Spindle 260

Spindle 220

Feed pot package

285

285

260

220

Spindle gauge

495

495

445

445

 

 

Energy savings due to energy optimized machine components

  • High class efficiency main drive motors

  • Optimized bearings in the entire spindle area

Higher productivity and package density
Economics
Higher productivity and package density
  • Higher productivity by delivery speeds of up to 120 m/min when up-twisting
  • Less space needed due to closer spindle spacing
  • Higher production speeds due to low yarn balloon tension
Easy handling and cleaning
Ergonomics
Easy handling and cleaning

Reduced machine operating time due to central adjustments

Fast, simple and precise motor-driven drive for an optimum height position.
An optimum, uniform height position on all yarn balloon guides.

 

Package conveyor belt to rapidly clear away the finished packages

Easy and quick yarn threading due to Volco-/Creeljet-Systems

Computer-controlled electro-mechanical gearbox

 

 

Teppich

Why are carpet yarns directly cabled on Saurer cabling machines?

  • Cabling is a mechanical yarn upgrading process which precedes carpet production.
  • Cabled yarns are ideal for ensuring the formation of a high-quality pile during the manufacture of rugs and carpets.
  • In the direct cabling process, two yarns are twisted around each other in a single operation without the individual strands themselves being twisted.
Brake Hood

Conversion of direct-cabling machine to two-for-one twisting machine

The universal hollow-shaft spindle allows the simple alternating conversion from the two-for-one method to the cabling method. The high-quality and wear-resistant surface enables a yarn guidance without damaging the strand. The ideal design of the spindle pot allows a maximum number of feed packages. The reserve disc with its wear-resistant special surface guarantees a balanced tension level in the yarn balloon.

Electronical Drive

and more...

Electro-mechanical gearbox
This computer-controlled drive system is the perfect solution to the market's requirement for fast, effective adjustment to a new yarn batch, accompanied by increased machine availability. The dual cam gearbox with solid electric motor drive in connection with frequency inverters guarantees a fast change of batch and optimum utilisation of your machine.

Kugelfadenbremse Topf

Ball yarn brake in spindle pot
The ball yarn brake covers the entire yarn tension range with the wear-resistant ceramic ball. A simple turn of the inlet tube quickly adjusts the braking force over 24 levels.

Compensation Tensioner
Different Creel Tensioners:
 
Capsule Tensioner
The capsule break enables a stepwise change of break capsules as well as precise setting of the yarn tension. Its universal usable.
 
Compensation Tensioner
The compensation tensioner ensures that the yarn runs steadily out of the tubes as well as it balances the tension variations in the yarn.
 
Creel ball yarn tensioner
Due to the arrangement of the creel ball yarn tensioner, the inner and outer yarn tensioners can be easily read at the same time.
 
Roller yarn tensioner
The roller yarn tensioner is pneumatical central adjustable and reduces conversion times.

Picture gallery

Conveyor belt
CarpetCabler Längstansicht
Brake Hood
Package Lift-Off Device
Traversing Thread Guide
Conveyor belt
CarpetCabler
Brake Hood
Package Lift-Off Device
Traversing Thread Guide

Conveyor belt

CarpetCabler

Brake Hood

Package Lift-Off Device

Traversing Thread Guide

Related articles

Here you will find further information – for example application reports, customer success stories and interviews – about the above product.

Pre-Take-Up Area
Article 22.02.2022
CarpetCabler

CarpetCabler maximises customer benefit

Learn more
This may be also of interest to you
CarpetCabler
CarpetCabler 1.10

Latest technology – a range of possibilities

Discover
CreelFlow
Automation

Individual automation solutions for the package transport

Discover

Downloads

Find out more about our products. Here we provide you with all the relevant documents for download in PDF format.

CarpetCabler/CarpetTwister product brochure EN
4.49 MB
CarpetCabler/CarpetTwister product brochure DE
4.01 MB
CarpetCabler/CarpetTwister product brochure ZH
4.63 MB
CarpetCabler/CarpetTwister product brochure IT
4.12 MB
CarpetCabler/CarpetTwister product brochure RU
4.02 MB
Carpet Cabler/Carpet Twister product brochure TR
4.01 MB
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Unique smart solutions to increase the benefit to the customer.
Notable performance and sustainability throughout the machine lifetime.

We keep you competitive.

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Senses

Mill management system Senses

With a single program, you can now manage your entire production and quality assurance facilities along the textile chain. Senses, the digital mill management system from Saurer, bundles and analyzes production, quality and performance data across all divisions. Even machines from third-party manufacturers can be managed. In real time. Secure. From everywhere.

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Should you have questions about our products or require additional guidance, kindly get in touch with your local contact person. As your partner, we pride ourselves in providing expert and swift support.

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