CarpetCabler 1.12
Direct cabling machine
The decades-long success story of the CarpetCabler CarpetTwister writes a new chapter with the 1.12 series.
High flexibility and increased productivity were just as much a focus during development as simple handling and optimised data connection.
Through the symbiosis of state-of-the-art technology and decades of experience, the new 1.12 offers an optimum of possibilities for the production of high-quality strands for sophisticated carpets and other textiles - and in the most economical way.
The decades-long success story of the CarpetCabler CarpetTwister writes a new chapter with the 1.12 series.
High flexibility and increased productivity were just as much a focus during development as simple handling and optimised data connection.
Through the symbiosis of state-of-the-art technology and decades of experience, the new 1.12 offers an optimum of possibilities for the production of high-quality strands for sophisticated carpets and other textiles - and in the most economical way.
Optimized spindle family enables energy savings
The spindle family covers following types:
| Dimensions [mm] | Universal 285 | Spindle 285 | Spindle 275 | Spindle 260 |
| Feed pot package | 285 | 285 | 275 | 260 |
| Spindle gauge | 500 | 500 | 450 | 450 |
Energy savings due to energy optimized machine components
High class efficiency main drive motors
Optimized bearings in the entire spindle area
- Higher productivity by delivery speeds of up to 120 m/min when up-twisting
- Less space needed due to closer spindle spacing
- Higher production speeds due to low yarn balloon tension
Reduced machine operating time due to central adjustments
Fast, simple and precise motor-driven drive for an optimum height position.
An optimum, uniform height position on all yarn balloon guides.
Package conveyor belt to rapidly clear away the finished packages
Easy and quick yarn threading due to Volco-/Creeljet-Systems
Computer-controlled electro-mechanical gearbox
Why are carpet yarns directly cabled on Saurer cabling machines?
- Cabling is a mechanical yarn upgrading process which precedes carpet production.
- Cabled yarns are ideal for ensuring the formation of a high-quality pile during the manufacture of rugs and carpets.
- In the direct cabling process, two yarns are twisted around each other in a single operation without the individual strands themselves being twisted.
Conversion of direct-cabling machine to two-for-one twisting machine
The universal hollow-shaft spindle allows the simple alternating conversion from the two-for-one method to the cabling method. The high-quality and wear-resistant surface enables a yarn guidance without damaging the strand. The ideal design of the spindle pot allows a maximum number of feed packages. The reserve disc with its wear-resistant special surface guarantees a balanced tension level in the yarn balloon.
Novelties
- Control panel (human-machine interface)
The new control panel with multitouch technology and the innovative user interface makes operation even more intuitive and easier.
It registers, controls and monitors the entire production sequence and administers all machine and lot parameters as well as your production data.
The simple and self-explanatory user interface guarantees fast and straightforward input and simplifies machine control. Stored lot data can be called up easily and simplifies handling.
- Monitoring of the production status
The status of the individual spindles is monitored and displayed centrally on the operating terminal, as are the efficiency and other production data.
Optionally, the data can be read out and further processed via our Senses production recording system.
- The Saurer spindle family
The Saurer spindle family, extended by the 275 spindle, offers an optimal answer to every market requirement.
Fine strand spindle 285
Spindle 285 Energy savings of up to 15%
Spindle 275 Energy savings of up to 25%
Spindle 260 Energy savings of up to 35%
and more...
Servo gearbox
The programmable servo gearbox combines innovative development with years of experience in textile machine construction.
The maintenance-friendly and clean, oil-free design allows the production of optimal cross-wound delivery packages even at high delivery speeds.
The separate machine sides mean that small strand lots can be processed simultaneously without any problems, while the computer-aided control system eliminates time-consuming conversion times.
Pneumatic Hi-Lo creel
The pneumatic Hi-Lo creel makes it easier to present the packages due to its clear and simple operation. The reduced working height supports the operator during loading. It almost slides automatically into the operating position.
Further advantages:
- Ergonomic loading position
- Simple high-low operation
- Robust and reliable
- Automatic locking
- Optimised yarn path
- Flexible creel loading with up to 3 packages and a maximum total weight of 16 kg
- Extra plug-in options for alternative customer requirements
- Various creel yarn brakes
- Simple operation
CarpetTwister 1.12
Downloads
Informieren Sie sich weiter über unsere Produkte. Hier stellen wir Ihnen passende Unterlagen als Download im PDF-Format zur Verfügung.
CarpetCabler/CarpetTwister 1.12 product brochure DE
4.80 MB
CarpetCabler/CarpetTwister 1.12 product brochure EN
5.11 MB
CarpetCabler/CarpetTwister 1.12 product brochure TR
5.11 MB
Strong and reliable life-cycle partnership.
Unique smart solutions to increase the benefit to the customer.
Notable performance and sustainability throughout the machine lifetime.
We keep you competitive.
Senses
With a single program, you can now manage your entire production and quality assurance facilities along the textile chain. Senses, the digital Mill Management System from Saurer, bundles and analyzes production, quality and performance data across all divisions. Even machines from third-party manufacturers can be managed. In real time. Secure. From everywhere.
Contact us
Should you have questions about our products or require additional guidance, kindly get in touch with your local contact person. As your partner, we pride ourselves in providing expert and swift support.
