We are excited to share a compelling project that showcases our expertise in automation technology. A renowned US-based customer entrusted us with the implementation of a fully automated bobbin transport system for cabled bobbins – a decisive step toward the future of manufacturing.
Following detailed project clarification and a comprehensive on-site assessment, we worked with our customer to develop an innovative design for the automation system. The result is a solution precisely tailored to the customer’s specific requirements – and one that sets new benchmarks in efficiency and safety.
The cabled bobbins are first picked up by a lifter at the end of the conveyor belt and seamlessly transferred into the transport carriers on an overhead transport system. Thanks to intelligent diameter detection, only bobbins with the optimal diameter continue through the process while smaller ones are safely collected in a designated container.
This ensures a smooth, uninterrupted flow throughout the operation.
Once loaded, the transport carriers move into an intermediate buffer before continuing to the state-of-the-art palletising system. There, unloading lifters remove the bobbins and transfer them to a dedicated bobbin preparation unit. A linear-axis palletiser then stacks the bobbins onto pallets with precision. Empty pallets are automatically positioned via roller conveyors, while the palletiser independently places intermediate layers. Every step is optimised – for maximum efficiency.
Safety is a top priority: the entire automation system is equipped with the latest safety technology to minimise risks to both people and equipment.
The first components of this pioneering automation system have already been shipped to the customer and are currently being commissioned.
With this pioneering project, Saurer has once again proven its status as a leading supplier of automation solutions. Our customised systems are designed not only to increase the efficiency of your production processes, but also to ensure the safety and reliability you need to compete successfully.
Ready to take the next step in automation? Let's revolutionise your production processes together! Contact us today to learn more about our innovative solutions and how we can help you achieve your goals.
